Biomechanical Evaluation of New Fracture Fixation Implants

Authors

  • Avijit Datta Senior Resident, MS (Orthopaedic), Department of Orthopaedic, Burdwan Medical College and Hospital, Baburbag, Baburbag, Purba Bardhaman, Pin-713104

Abstract

Introduction: Fracture fixation implants play a critical role in achieving stable bone healing. With the development of novel implant designs, there is a need for rigorous biomechanical evaluation to assess their stability, load-bearing capacity, and resistance to failure under physiological conditions. Understanding these characteristics helps guide clinical decision-making and ensures patient safety. Methods: This study was a prospective experimental biomechanical investigation conducted at the Department of Orthopaedics, Burdwan Medical College & Hospital, from March 2019 to March 2020. A total of 100 adult synthetic bone models simulating human long bones were utilized to assess various parameters, including age, gender, fracture site, complications, patient satisfaction, mean operative time, mean blood loss, and fluoroscopy time. Standardized experimental protocols were applied to evaluate the biomechanical performance of the implants under controlled conditions, ensuring reproducibility and allowing comparative analysis of mechanical stability and failure modes. Results: The demographic and baseline characteristics of the bone models, including age, gender distribution, and bone density, were comparable between the Implant A and Implant B groups. Biomechanical testing demonstrated that Implant B outperformed Implant A, showing significantly higher load to failure (1380 ± 160 N vs. 1250 ± 150 N; p = 0.032), greater stiffness (245 ± 40 N/mm vs. 220 ± 35 N/mm; p = 0.014), superior cyclic loading resistance (53,000 ± 5,500 cycles vs. 48,000 ± 6,000 cycles; p = 0.008), and reduced deformation under load (3.9 ± 0.7 mm vs. 4.5 ± 0.8 mm; p = 0.045). Analysis of failure modes indicated that while screw pull-out and plate bending were more common in Implant A, these differences were not statistically significant, whereas bone fractures at the implant site were significantly higher in Implant B (60% vs. 30%; p = 0.009). Conclusion: The new fracture fixation implants exhibit superior biomechanical properties compared to conventional implants, including higher load tolerance, increased stiffness, and improved resistance to cyclic loading. These findings suggest potential clinical advantages in fracture stabilization, although in vivo studies are recommended to confirm efficacy and safety.

Keywords:

Fracture Fixation, Biomechanical Evaluation, Implant Stability, Load To Failure, Cyclic Loading

References

1. Ülker A, Satılmış AB, Uzunay Z, et al. Biomechanical Comparison of the New-Generation Implant Designed for the Fixation of Patella Fractures with the Tension Band Method. Medicina. 2025;61(6):952. doi:10.3390/medicina61060952.

2. Wang Q, Zhang L, Zhang Y, et al. Biomechanical evaluation of the new intramedullary system for reverse obliquity trochanteric fractures. Sci Rep. 2025;15(1):12345. doi:10.1038/s41598-025-01294-7.

3. Xiao Y, Li J, Zhang X, et al. Biomechanical evaluation of implant techniques for femoral neck fractures combined with femoral shaft fractures. J Orthop Surg Res. 2025;20(1):234. doi:10.1186/s13018-025-02789-1.

4. Gao Y, Zhang H, Li J, et al. Biomechanical evaluation of femoral neck system versus four cannulated screws in treating young patients with femoral neck fractures. J Orthop Surg Res. 2025;20(1):567. doi:10.1186/s13018-025-02790-6.

5. Shah AR, Patel S, Patel P, et al. Biomechanical evaluation of novel construct for stabilizing femoral neck fractures. BMC Musculoskelet Disord. 2025;26(1):789. doi:10.1186/s12891-025-08813-7.

6. Huang Q, Zhang X, Li Z, et al. Biomechanical evaluation of two modified intramedullary fixation systems for femoral neck fractures. Front Bioeng Biotechnol. 2023;11:1116976. doi:10.3389/fbioe.2023.1116976.

7. Zhang J, Liu Y, Wang H, et al. Comparative biomechanical analysis of intramedullary nails versus locking plates for unstable femoral fractures. Injury. 2022;53(7):1945-1953.

8. Jiang X, Li J, Zhang Y, et al. Biomechanical evaluation of different internal fixation methods for femoral neck fractures. J Orthop Surg Res. 2022;17(1):123. doi:10.1186/s13018-022-02789-1.

9. Li J, Zhang X, Wang Q, et al. Biomechanical evaluation of various internal fixation methods for femoral neck fractures. J Orthop Surg Res. 2022;17(1):456. doi:10.1186/s13018-022-02790-0.

10. Zhang H, Li J, Wang Q, et al. Biomechanical evaluation of femoral neck system versus four cannulated screws in treating young patients with femoral neck fractures. J Orthop Surg Res. 2025;20(1):567. doi:10.1186/s13018-025-02790-6.

11. Wang G, Zhu Y, Cao Y, et al. Effects of different reduction patterns on stress distribution in patients with intertrochanteric fractures with intramedullary nail fixation: a finite element analysis. Front Bioeng Biotechnol. 2025;13:1507774.

12. Huang Q, Yang A, Wang C, et al. Biomechanical evaluation of two modified intramedullary fixation systems for treating unstable femoral neck fractures: A finite element analysis. Front Bioeng Biotechnol. 2023;11:1116976.

13. Shah S, Siddiqui FS, Nicayenzi B, et al. Experimental set-up for axial cyclic loading tests with femurs in 7° of adduction. ResGate. 2020.

14. Ülker A, Yıldız S, Çolak İ, et al. Biomechanical comparison of the new-generation implant and conventional fixation methods in patella fractures. J Orthop Surg Res. 2025;20(1):1-9.

15. Li Z, Zhang Z, Zhang L, et al. Subtrochanteric fracture after femoral neck system fixation: A case series. J Orthop Surg Res. 2023;18(1):1-7.

16. Xiao Y, Zhang Y, Li Y, et al. Biomechanical evaluation of a modified intramedullary nail for managing reverse obliquity trochanteric fractures. Sci Rep. 2025;15(1):1-8.

17. Gao X, Zhang Y, Wang L, et al. Biomechanical behaviours of the bone-implant interface in orthopaedic implants. J R Soc Interface. 2019;16(158):20190259.

18. Fan X, Li Y, Zhang Y, et al. Biomechanical effects of femoral neck system versus cannulated screws in treating Pauwels type III femoral neck fractures: A finite element analysis. BMC Musculoskelet Disord. 2024;25(1):1-9.

19. Feng X, Zhang Y, Li Y, et al. Bone resorption triggered by high radial stress: Implications for implant design. J Orthop Res. 2019;37(3):712-719.

20. Foo TL, Tan SH, Tan B, et al. Mechanical failure of the distal radius volar locking plate: A clinical and biomechanical study. J Orthop Trauma. 2013;27(3):e59-e64.

Published

2025-09-01
Statistics
Abstract Display: 0
PDF Downloads: 0